Sunday, January 26, 2020

June 2005 OSHA News

Greater Illinois OSHA News                   June 13, 2005
Vol 1. No. 2

L.E. Myers

After a three-week trial, a jury found the L. E. Myers Company guilty on one count and not guilty on a second count of the indictment charging the company with willfully violating OSHA standards resulting in the death of two employees. 

Count One of the indictment alleged that Myers willfully violated five OSHA standards each causing the death of Blake Lane, a twenty-year-old apprentice who was electrocuted on his second day on the job.  Myers’ foremen ordered Lane to inspect the hardware on a static wire located at the top of a 120 foot high-voltage transmission tower.  Lane was electrocuted when he contacted a 2400 volt energized distribution line.  Myers’ foreman failed to determine that the line was energized, failed to brief Lane on the hazards of the job and permitted Lane to work in an area with energized parts and within the minimum approach distance to an energized line without personal protective equipment.  Myers also failed to train its foreman at the site to recognize the hazards of an energized static wire.  The jury, in a special verdict form, found that Myers willfully violated each of the five standards.

Count Two of the indictment alleged that Myers willfully violated three OSHA standards each causing the death of Wade Cumpston.  The indictment alleged Myers failed to place and arrange a sufficient number of temporary grounds to protect employees from hazardous current.  The indictment also alleged that Myers failed to adequately train and brief employees regarding proper grounding at the worksite.  The jury found Myers not guilty.  Myers argued that the failure to properly ground did not cause Wade Cumpston’s death.  Several jurors interviewed after the trial stated that, while they believed the company violated the grounding standard, they also believed that the violation did not cause Cumpston’s death.  Instead, they believed that Cumpston died because of an error in removing the grounds after work was completed.

DIOSH Days 2006

The DIOSH Planning Committee is especially looking for presentations that fulfill the needs of global safety, health and environmental professions. Presentations should emphasize hands-on, how-to learning, providing the audience with usable, applied skills.

General topic areas: Safety Management, Systems Safety, Regulatory Issues, Risk Management, Loss Control, Workers’ Compensation, Accident Prevention Programs, Ergonomics, Behavioral Safety, Fire Protection, Government, Consulting, Career/Personal Development, Manufacturing, Agriculture, Construction, Environmental, Health/Industrial Hygiene, and Emerging Trends in any of the areas noted above.


Inquiries may be made to: Ginger Johnson or Deb Dooley
TRICON
124 SW Adams, Suite 315, Peoria IL 61602
Phone (309) 637-0934 Fax (309) 637-0954
E-mail info1@triconpeoria.org
Internet www.DIOSHDay.com


Top Cited General Industry Standards (2004 Nationwide)

1) 1910.1200(e)(1) – No Written Hazard Communication program. Cited for mostly small employers on complaint inspections.

2) 1910.212(a)(1) – Machine guarding. Mostly cited for pinch points and rotating parts not in the point of operation. An example might be the pinch point created by die pins on a hydraulic punch press.

3) 5(a)(1) – General Duty Clause. Lately they have been for misuse of jacks, no magnetic motor starter on saws, and bad forklift platforms.

4) 1910.1200(h)(1) – No Hazard communication training. When new chemicals are introduced, employees must have some training on its hazards. This is an area often missed in training.

5) 1910.212(a)(3)(ii) – No point of operation guarding for machines. Common machines cited under this lately have been press brakes, hydraulic presses, die casting machines, and cold headers.

6) 1910.151 (c) – No eyewash. Most common are battery charging areas where acid is used.

7) 1910.215(b)(9) -  Tongue guard of grinder not adjusted to ¼ inch of the wheel. We are still seeing many tongues removed for some reason on new grinders.

8) 1910.23(c)(1) – No fall protection on open-sided floors above four feet. Most common areas we are seeing are overhead mezzanine storage. Many just use a ladder to get material and have no guardrails on the mezzanine level.

9) 1910.147 (c)(1) – No written lockout program. Still a constant problem for small locations.

10) 1910.305 (b)(1) - Unused conductor openings not closed. Missing knockout in panel boxes seem to be common in older plants.



Trenching Outreach Package

The Directorate of Construction has a Trenching Outreach package that they would like to send out to trenching companies. I have not seen this package, but it consists of a copy of the trenching poster and of the pocket card along with a copy of a NIOSH CD-ROM on trenching. We are forwarding email names to Region for distribution. We need the company’s name and address if you like to get one.

Tony Gilson – ASP

Anthony Gilson of the Fairview Heights Office successfully passed his Associated Safety Professional exam last Friday. Congrats!


OSHA 10 Hour and Safety Training

These are sponsored by nonprofit groups and open to the public and we welcome any submissions from them in future newsletters. 

Waubonsee Community College in Aurora/Sugar Grove IL.

OSHA 10-hour For Construction - 7am to noon on 9/14 and 15
OSHA 10-hour For Industry - 7am to noon on 9/28 and 29
Machine Guarding Safety - 9 am to noon on 10/13
Electrical Safety - 1pm – 4pm on 10/13
PPE - 9 am- noon on 11/3
Confined Space 1pm – 4pm on 11/3
OSHA 30-hour For Industry on August 25, 26 and Sept. 8 and Sept. 9 @ 7.5 hours each day 8 am to 4 pm
Phone number to register is  (630) 801-7900 ext. 4120
Arc Flash

OSHA has been requiring electricians working around live electrical to have proper clothing. For example, NFPA 70E recommends Class 1 Flame resistant clothing, Class 00 gloves with protectors, and goggles for changing circuit breakers of 220 volts. Some recent accidents have been:

2004 - Day after Easter, Chicago school. They were rehabbing the school. He was working by himself and was going to put in new breakers. A maintenance person heard blast, electrical came running out on fire. He died later. 1200 amp service 220/440v. Normal clothing was worn.

2003 – Burned when changing breakers in a mall in Orland Park. He dropped a tool into the panel and it flashed. Normal clothing was worn. 220v.

2004 – O’hare Airport. They were installing new equipment in an electrical substation. 480v. High fault current occurred while they were feeding wire into switchgear via screwdriver.  2 employees were burned. One had FR clothing with sleeves rolled up with no face or gloves worn.  Other had normal clothing.

2003 – Orangeville. Worker was removing fuses in a 480v panel when the tool grounded. The flash severely burned the employee. He was wearing normal clothing.

Trench Death in Wheaton
A trench collapsed Monday June 6th at a Wheaton high school construction site, killing a 74-year-old worker and injuring his son when both were trapped by tons of dirt in the 12-foot-deep ditch. The cave-in occurred about 3 p.m. at Wheaton Warrenville South High School, pinning the two workers, who were laying pipes in a trench. A "trench box," a device of steel plates and cross beams designed to stabilize steep trenches at construction sites, lay unused nearby.
Arm Amputation on Plastic Injection Molder

April 2005. A 22 year old woman lost her arm in an unguarded injection molder screw auger in St. Charles IL. Once the auger caught her, it slowly pulled her in until the arm came off.

Homemade Platform Causes Finger Amputation

In May, a worker lost three fingers when the steel platform he was on broke away while being supported by an underhung hoist in Belleville. The platform was used as a pseudo elevator and did not meet the ANSI requirements for one. All elevators must have enclosed sides at a minimum in addition to several other requirements.

Microwave Tower Fall

In Lincoln, IL during June,  a worker fell 140 feet to his death while dismantling the tower. No fall protection was worn. The fall arrest rope grab was in the tool box. OSHA requires 100% protection while working on the tower.



“Where can I Buy a Safety Program?”

This comment was heard by a small roofing company at an informal in June. They were cited for not having a program, lack of safety training, ladders, electrical, and fall hazards. The company’s owner has no internet access and was thinking he just could buy a program and meet the 1920 20(b)(1) citations. Canned programs are usually not successful unless they are read, understood, and implemented. The program should incorporate past losses, noncompliance issues, and personal experiences.  DCEO has free consultants that can make a customized program for an IL employer.  (800) 972-4216 is the phone number.

Air Embolism

Mapleton, April 2005. A worker climbing down a ladder was struck by a worker using an air wand to clean equipment. The worker was hit in the back and received an air embolism. His abdomen was immediately filled with air and expanded. He was hospitalized and had exploratory surgery to look for internal damage. The OSHA requirement is that air pressure be reduced to 30 psi or less. 

30 Years

Bonnie Knisch and office celebrated her 30th anniversary with OSHA in the Fairview Heights office. She has done an outstanding job throughout her career and we appreciate her hard work.

Quick Disconnect Hazard for Excavator

Recent inspections reveal that some excavation contractors are not aware of the hazard of quick couplers. Manufacturers of quick couplers have recognized the hazard of the bucket or other attachments being unexpectedly released from the quick couplers and, in most cases, have provided users with a retrofit locking pin which is manually inserted behind the front lever (stick pin) or rear lever of the couplers to prevent unintended releases. NIOSH has a hazard alert on this subject at http://www.osha.gov/dts/shib/shib082604.pdf  OSHA would issue a General Duty clause violation /5(a)(1) violation for this condition.

Worker Hurt by Jack

April in Waterloo. A worker was hit by a jack that was being used to straighten out a bent scraper blade. Jacks should never be used for this process, only for lifting. He was hospitalized for four days with damage to the leg, vertebra, and face.

Comments
If you would like to receive this newsletter via E-mail, contact "newquist.john@dol.gov". Due to costs, this cannot be mailed to individual companies.
Comments on the newsletter should be addressed to John Newquist c/o OSHA, 2918 West Willow Knolls Rd. Peoria, IL 61614
Peoria office - Phone (309) 589-7033.
Fairview Heights office - Phone (618) 632-8612
The information contained herein has been compiled and reported with the intent that it is
both reliable and up-to-date, and is offered for general guidance only. Additional safety
measures may be required by your facility under certain conditions or circumstances.
Professional advice should be sought for specific situations.

July 2005 OSHA News

Greater Illinois OSHA News                   July 8, 2005
Vol 1. No. 3

Why Am I Responsible for Them?

We had a long settlement meeting with a trenching contractor in June. His two employees were in a trench that was nine feet deep with vertical walls. The cave-in protection was nearby; no manager was on site. The owner had not been at this site for a few days. The employer did not meet the employee misconduct defense due to three elements. There was no written safety program, no surveillance documented for any jobsites, and no records of enforcing the program. He had covered the requirements for trenching when he bought the equipment. The workers said they would have used it if they felt unsafe and were in it longer. The employer wanted to know why he was responsible for employees that don’t follow his rules. The employer said he would fire people if they took his excavator and did a side job on company’s time, but never conduct any discipline for safety violations. The employer is responsible for these employees because he didn’t meet the four elements of employee misconduct. There are no provisions in the OSHA Act for fining his employees. We do not expect a company to provide constant management surveillance. If you have a crew that cannot comply, then surveillance needs to be increased until they do. 

In another case, a roofing contractor met the elements of a program, training and surveillance, but failed on the enforcement aspect. This 70 year old company could not document any corrective actions for prior safety issues. Past practice was to have the superintendent chew the guys out and make them fix it. Fall protection on the roof was a constant problem, but workers’ only consequence was to get a verbal barrage. This sends the unintended message that violations of safety only result in getting yelled at and then you have to comply. 

Confined Space in Manholes
Toxic gases can accumulate in manholes. A recent double fatality in WI is an example how hazardous these can be. On June 19th, in Reedsburg, WI at about 11 a.m,  rescue workers responded to a report of two unconscious men in a manhole where a subdivision is being built. Emergency personnel found the two workers about 8-10 feet below ground. Both later died. At the time of the printing, it was unknown what the gases were. 
Top Cited Construction General Duty Clause Violations (2004 Region V - Illinois)

  1. Working platform not secured to forks of rough terrain forklift. 
  2. Lifting employees on the forks of a rough terrain forklift. 
  3. Standing on the top/midrails of an aerial lift.
  4. No electrical protection against arc flash. See NPFA 70E
  5. Riding the excavator bucket to access the trench
  6. Leaving rough terrain forklift unattended while it was running
  7. Not protecting the swing radius of an excavator by use of flags, cones, or other means. 
  8. Improper material hoist setup. 
  9. Riding on the tail gate of a truck
  10. Riding on equipment buckets or fenders.

Danville Worker Killed
On June 29, a 19 year old temporary employee was killed in the morning when he was pulled into a lathe machine. 
Explosion
On June 9 in Rantoul, an explosion rocked a factory there and  killed one worker when a chemical process ignited. 
Tom Bielema CHST
We want to congratulate Tom for receiving the Construction Health and Safety Technician Exam on June 30th. The examination, which became computer-based in 1997, contains 200 multiple choice questions. Candidates have four hours to complete the examination. The eight task areas covered by the examination (and the portion devoted to each) are as follows: 
1. Safety and Health Inspections (30%)
2. General Safety Training and Safety Orientation (20%)
3. Safety and Health Record Keeping (5%)
4. Hazard Communication Compliance (10%)
5. Safety Analysis and Planning (10%)
6. Accident Investigation (10%)
7. Program Management and Administration (10%)
8. OSHA and Other Inspections (5%) 
Monsanto Centralia Receives a STAR
The Centralia facility of Monsanto received a STAR designation under OSHA’s Voluntary Protection Program (VPP). Under the VPP, management, labor and OSHA establish cooperative relationships at workplaces that have implemented a comprehensive
safety and health management system. OSHA's verification includes an
application review and a rigorous onsite evaluation by a team of OSHA safety
and health experts. Some factors that were very commendable at this facility were:
  • No lost days for 626 days in a row.
  • Great documentation of before and after for corrective action. 
  • One of the most innovative solutions for dock safety. See article below. 
  • Active community involvement with farm safety. 
  • Teaching on the job safety and “Off the job” safety at house to its workers. 
  • Having other potential VPP candidates see their facility. 

Dock Safety
Monsanto facility in Centralia came up with some innovative dock safety ideas. 
The first photo shows a window that they installed so operators can see if the trucks are chocked. We have investigated 3 fatalities where dock workers were crushed when they got hit by backing up trucks or got their body between the dock wall and the truck bed. 









The second innovation was a sliding dock door that prevents falls off the dock..

Comments
If you would like to receive this newsletter via E-mail, contact "newquist.john@dol.gov". Due to costs, this cannot be mailed to individual companies. 
Comments on the newsletter should be addressed to John Newquist c/o OSHA, 2918 West Willow Knolls Rd. Peoria, IL 61614 
Peoria office - Phone (309) 589-7033. 
Fairview Heights office - Phone (618) 632-8612
The information contained herein has been compiled and reported with the intent that it is
both reliable and up-to-date, and is offered for general guidance only. Additional safety
measures may be required by your facility under certain conditions or circumstances.
Professional advice should be sought for specific situations.

APPENDIX 
OSHA 10 Hour and Safety Training

These are sponsored by nonprofit groups and open to the public and we welcome any submissions from them in future newsletters.  Please email with any safety courses. 

Waubonsee Community College in Aurora/Sugar Grove IL. 

OSHA 10-hour For Construction - 7am to noon on 9/14 and 15 
OSHA 10-hour For Industry - 7am to noon on 9/28 and 29 
Machine Guarding Safety - 9 am to noon on 10/13 
Electrical Safety - 1pm – 4pm on 10/13 
PPE - 9 am- noon on 11/3 
Confined Space 1pm – 4pm on 11/3 
OSHA 30-hour For Industry on August 25, 26 and Sept. 8 and Sept. 9 @ 7.5 hours each day 8 am to 4 pm
Phone number to register is  (630) 801-7900 ext. 4120

August 2005 OSHA News

Greater Illinois OSHA News                   August 13, 2005
Vol 1. No. 4

If  It Can Be Netted

Shortridge Construction Co., Inc. recently used netting to protect its workers during steel erection in a job at Quincy, IL. Decking is the most hazardous part of the job and OSHA has investigated many accidents during this process. Photo courtesy of Karl Armstrong/Melanie Morgan.


10 year Year Repeat Violation
In the recent Active Oil Service, Inc. OSHA Review Commission Decision., the OSHA Solicitor of Labor had amended a confined space citation to be Repeat in the alternative based on a 1989 citation, and OSHRC changed the Willful $42K to a Repeat $20K based on the 1989 citation.  There is prior case law that the Commission does not have to follow OSHA’s 3 year Repeat policy. “The Commission has long held that the amount of time between violations does not affect whether a violation is repeated”.

Top Cited Manufacturing General Duty Clause Violations (2004 Region V - Illinois)

  1. No magnetic motor restarts for saws (ANSI B11.10)
  2. Unprotected foot pedal for shears and other equipment (ANSI B11 series)
  3. Not wearing seat belts for forklifts (ANSI B56.1)
  4. Not doing hoist and underhung crane inspections (ANSI B300.11/B30.16)
  5. Incompatible storage of acids and cyanides
  6. Standing on pallet on forklift (ANSI B56.1)
  7. Exceeding hoist capacity (ANSI B30.16)
  8. Forklift platform with no capacity, Back of platform not screened, or weight of platform not marked (ANSI B56.1)
  9. Homemade lifting devices not proof tested or have a designed capacity (ANSI B30.20) 
  10. No emergency stops for conveyors 

Faith


Josh Moore of the Aurora Office recently drove by an unsafe condition at a church. The worker was using a rough terrain forklift and put a ladder on its platform. Since he was a volunteer, we didn’t have jurisdiction, but Josh stopped and explained the many hazards. 

Shopping for Safety

We found this homemade lifting device recently on one of our Saturday inspections. They altered a shopping cart and added chain slings to make an unsafe lifting device. Photo by Ken Korroll.  

Electrician Electrocuted

An electrician died in August in Belleville while installing a 277v fluorescent lighting ballast in a utility garage. This process has killed several journeymen electricians. OSHA would expect circuit breaker lockout devices and Class 0 gloves to be worn as a minimum method of protection. Any facility with these lights eventually will have a person that must change a blown ballast. A review of your lockout program, personal protective equipment, and electrical safe work practices should include this process to ensure another accident does not occur.  

Man survives 70 foot fall into River
A painter was on a temporary platform underneath the I 74 bridge in Peoria on July 30 when he flipped over a guard rail and plummeted into the Illinois River. The worker was rescued by two fishermen and taken to a hospital. The worker was trying to remove a stuck painting wand when it released sending him over the guardrails. 
Worker killed by plywood

In Champaign in July, a worker died of complications from injuries sustained when the plywood sheeting that was being lifted to a roof, slid off the carrier and struck him. 

Comments
If you would like to receive this newsletter via E-mail, contact "newquist.john@dol.gov". Due to costs, this cannot be mailed to individual companies. 
Comments on the newsletter should be addressed to John Newquist c/o OSHA, 2918 West Willow Knolls Rd. Peoria, IL 61614 
Peoria office - Phone (309) 589-7033. 
Fairview Heights office - Phone (618) 632-8612
The information contained herein has been compiled and reported with the intent that it is
both reliable and up-to-date, and is offered for general guidance only. Additional safety
measures may be required by your facility under certain conditions or circumstances.
Professional advice should be sought for specific situations.

APPENDIX 
OSHA 10 Hour and Safety Training

These are sponsored by nonprofit groups and open to the public and we welcome any submissions from them in future newsletters.  Please email with any safety courses. 

 Blackhawk Community College

Excavation Competent Person Course August 17

4703 16th St. Suite G, Moline IL Contact Susan Llewellyn at 309-797-7138

Waubonsee Community College in Aurora/Sugar Grove IL. 

OSHA 10-hour For Construction - 7am to noon on 9/14 and 15 
OSHA 10-hour For Industry - 7am to noon on 9/28 and 29 
Machine Guarding Safety - 9 am to noon on 10/13 
Electrical Safety - 1pm – 4pm on 10/13 
PPE - 9 am- noon on 11/3 
Confined Space 1pm – 4pm on 11/3 
OSHA 30-hour For Industry on August 25, 26 and Sept. 8 and Sept. 9 @ 7.5 hours each day 8 am to 4 pm
Phone number to register is  (630) 801-7900 ext. 4120

Richland Community College in Decatur  
Confined Space Entry, 8:00am – 5:00pm on September 28 & 29, 2005
Arc Flash (NFPA 70 E), 8:00am – 1:00pm on October 11, 2005
OSHA 10-Hour General Industry Outreach Course, 8:00am – 2:00pm on October 11 & 12, 2005
Machine Guarding Basics Course, 8:00am – 5:00pm on October 18, 2005
Powered Industrial Truck: Train-the-Trainer Course, 8:00am – 5:00pm on October 25, 2005
Safety Committee Development/Safety Assessment Training, 8:00am – 5:00pm, November 18, 2005
OSHA 10-Hour Construction Outreach Course on November 29 (1:00pm – 7:00pm) & 30 (7:00am – 1:00pm), 2005
OSHA 30-Hour Construction Outreach Course, 8:00am – 4:00pm on December 12, 13, 14 & 15, 2005 
Arc Flash (NFPA 70 E), 12:00pm – 5:00pm on December 21, 2005  
OSHA 501 - Trainer Course in OSHA Standards for General Industry: September 12-15, 2005
OSHA 511 - OSHA Standards for General Industry: September 26-29, 2005
OSHA 510 - OSHA Standards for Construction Industry: October 24-27, 2005
OSHA 511 - OSHA Standards for General Industry: November 28-December 1, 2005
OSHA 500 - Trainer Course in OSHA Standards for the Construction Industry: November 28-December 2, 2005
OSHA 502 - Update for Construction Industry Outreach Trainers: December 6-8, 2005
OSHA 503 - Update for General Industry Outreach Trainers: December 6-8, 2005
OSHA 510 - OSHA Standards for Construction Industry: December 12-15, 2005
RCC is a Training Site for the National Safety Education Center, and the NSEC website www.earnyourcard.com so people may register for the Ed Center classes at RCC.  Please contact Andy Perry if you have any questions. 
 (217) 875-7211, Ext. 219
(217) 875-6964 Fax